Rebirth of equipment; reverse engineering to improve quality
You might think that reverse engineering is only a solution when the blueprints for a machine are not available. But at Zarovin Engineering Group, we have a different perspective. For us, reverse engineering is a gateway to “innovation” and “optimization.” Many old machines, despite their sturdy construction, use outdated technology or designs that reduce production efficiency.
What challenges do we solve?
Our expert team, comprised of mechanical engineering graduates, begins the reverse engineering process with a “functional analysis.” We don’t ask, “What does this part look like?” We ask, “What does this part do?” By understanding the functional task, we can overcome the limitations of previous designs and offer more modern solutions.
Dimensional accuracy is our red line. In the reverse engineering process, tolerances and fits play a vital role. A slight difference in clearances can cause vibration, noise and premature failure. Using our technical knowledge, we precisely calculate the clearances, press fits and absorption so that the new part runs smoothly and precisely like a clockwork.
One of Zarovin’s special services in this sector is the conversion of heavy and old castings into modern and lightweight welded structures, or vice versa. By analyzing the forces and torques involved, we select the best manufacturing process for your desired run. This will greatly reduce the cost of producing the part for you without compromising quality.
We use state-of-the-art technologies to reduce project time. The use of optical and laser scanners allows us to convert the most complex surfaces (Freeform Surfaces) such as turbine blades or plastic injection molds into a computer model in a few hours. A task that would take weeks with manual methods.
The output of our work is not just a metal part. We deliver you “technical knowledge”. All reverse engineering projects at Zarovin are provided with a technical manual including 2D executive drawings, 3D files (CAD) and material analysis report. You will own all the technical information of your equipment.
If you have a machine that has been sitting in a corner of a warehouse for years because its parts can’t be found, or you have a production line that you want to increase its speed and accuracy, reverse engineering is your golden solution. Combining experience and up-to-date science, Zarovin will be your partner in modernizing your production fleet.