Industrial mold design and manufacturing
At Zarovin, industrial mold design and manufacturing means creating precision mass-produced tools with a focus on geometric accuracy, high durability, and cost optimization. From initial concept to production-ready mold, utilizing CAD, FEA, and CNC machining, we create molds that transform your production line.
Challenges we solve
- Design molds for complex parts without raw data, by reverse engineering from existing prototypes.
- Reduce manufacturing costs and time through simulation and material/process optimization.
- Upgrade worn molds to increase service life and mass production accuracy.
- Comply with ISO standards in the automotive, aerospace, and heavy machinery industries.
Steps in designing and manufacturing molds in Zarovin
- Analysis and Reverse Engineering: 3D scanning of the target part, CAD modeling with SolidWorks and FEA simulation to predict performance.
- Mold Design: Creation of 3D model of injection/drifting/press mold with precise tolerances and virtual assembly.
- Optimization: Stress/fatigue simulation testing, selection of resistant materials (H13 steel, aluminum) and correction of defects.
- Manufacturing and Documentation: CNC machining, collection of 2D drawings, bill of materials and CAM files for immediate production.
Delivered outputs
Full-format, editable CAD model, ready for analysis or modification.
Detailed technical drawings with tolerances, surfaces and industry standards.
Optimization report with before/after cost/performance comparison and simulation results.
Zarovin's excellence in molding
By integrating reverse engineering, SolidWorks/ABAQUS expertise, and industrial project experience, we deliver better-than-standard molds – more accurate, less expensive, and ready for mass production.